Product Description:
Exchangeable Tip Drilling is a technique in drilling that involves the use of a tool body that can be repeatedly utilized, with the option to replace the cutting tips when needed. This method is known for its ability to provide cost savings, consistent performance, and decreased downtime, particularly in machining operations that involve high production volumes.
By employing exchangeable tips, this drilling approach offers a practical solution to maintaining efficiency and effectiveness in industrial settings where drilling is a frequent or continuous operation. The interchangeability of cutting tips allows for quick tool changes and minimizes the need for complete tool replacements, thereby contributing to cost-effectiveness and operational continuity.
Features:
Key Advantages of Exchangeable Tip Drilling:
Reduced Tooling Costs
Only the tip needs to be replaced, minimizing the cost per hole compared to solid drills.
Minimized Downtime
Quick and easy tip changes reduce machine setup time and increase productivity.
Consistent Hole Quality
Precision-manufactured tips ensure high repeatability in hole diameter, roundness, and surface finish.
Extended Tool Body Life
The durable tool holder can be reused for many cycles, reducing waste and total tool replacement frequency.
High Flexibility
A single tool body can accommodate different tip geometries and sizes for various materials and applications.
Lower Inventory Requirements
Fewer complete tools need to be stocked; just a range of tips and a few tool bodies are sufficient.
Environmentally Friendly
Less material waste compared to replacing entire drills supports sustainable manufacturing practices.
Technical Parameters:
Example Ordering:EP100-P-1900(workpiece material type P)
Note:EP100 is tricuspid drill type;Blind hole machining with ordinary steel material that needsto be countersunk,direct drilling of difficult-to-machine materials is not recommended
| 订货号 Order Code | 切削刃数量 Cutting Edges No. | Dc | L2 | L1 | 刀座尺寸 Seat Size | 对应穿山甲钻杆 Matching Drill Body | | EP100-P-1588 EP¹00-P-1600 EP100-P-1650 | 2 | 15.88 16.00 16.50 | 7.0 7.0 7.0 | 11.6 11.6 11.6 | 1 1 | EP-G8810.-16-B20 | | EP100-P-1700 EP¹00-P-1750 | 2 2 | 17.00 17.50 | 7.0 7.0 | 11.6 11.6 | 11 | EP-G8810.-17-B20 | | EP100-P-1800 | 2 | 18.00 | 7.0 | 11.6 | 1 | EP-G8810.-18-B20 | | EP100-P-1801 EP100-P-1850 | 2 2 | 18.01 18.50 | 7.5 7.5 | 12.6 12.6 | 2 2 | EP-G8810.-181-B25 | | EP¹00-P-1900 EP100-P-1950 | 2 2 | 19.00 19.50 | 7.5 7.5 | 12.6 12.6 | 2 2 | EP-G8810.-19-B25 | | EP100-P-2000 EP100-P-2050 | 2 2 | 20.00 20.50 | 8.5 8.5 | 13.6 13.6 | 3 3 | EP-G8810.-20-B25 | | EP100-P-2100 EP¹00-P-2150 | 2 2 | 21.00 21.50 | 8.5 8.5 | 13.6 13.6 | 3 | EP-G8810.-21-B25 | | EP100-P-2200 | 2 | 22.00 | 8.5 | 13.6 | 3 | EP-G8810.-22-B25 | | EP¹00-P-2201 EP¹00-P-2250 | 2 2 | 22.01 22.50 | 9.5 9.5 | 14.6 14.6 | 4 4 | EP-G8810.-221-B25 | | EP100-P-2300 EP¹00-P-2350 | 2 2 | 23.00 23.50 | 9.5 9.5 | 14.6 14.6 | 4 4 | EP-G8810.-23-B25 | | EP100-P-2400 | 2 | 24.00 | 9.5 | 14.6 | 4 | EP-G8810.-24-B25 | | EP¹00-P-2401 EP100-P-2450 | 2 2 | 24.01 24.50 | 10.0 10.0 | 15.6 15.6 | 5 5 | EP-G8810.-241-B32 | | EP¹00-P-2500 EP100-P-2550 | 2 2 | 25.00 25.50 | 10.0 10.0 | 15.6 15.6 | 5 | EP-G8810.-25-B32 | | EP100-P-2600 | 2 | 26.00 | 10.0 | 15.6 | 5 | EP-G8810.-26-B32 | | EP100-P-2601 EP100-P-2650 | 2 2 | 26.01 26.50 | 11.0 11.0 | 16.6 16.6 | 6 | EP-G8810.-261-B32 | | EP¹00-P-2700 EP100-P-2750 | | 27.00 27.50 | 11.0 11.0 | 16.6 16.6 | 6 6 | EP-G8810.-27-B32 | | EP100-P-2800 | 2 | 28.00 | 11.0 | 16.6 | 6 | EP-G8810.-28-B32 | |
Applications:
Applications of Exchangeable Tip Drilling
Automotive Industry
Engine blocks, cylinder heads, transmission components
High-volume, high-speed drilling of cast iron, steel, and aluminum alloys
Aerospace Industry
Aircraft structural components, landing gear parts
Drilling of high-strength alloys like titanium and Inconel
General Machining
CNC machining centers, multi-spindle machines
Efficient holemaking in various mechanical parts and tools
Oil & Gas / Energy Sector
Valve bodies, pumps, and pipeline components
Deep hole drilling in tough materials like stainless steels
Heavy Equipment / Construction Machinery
Large frame components, gear housings, hydraulic systems
Durable drilling performance under high torque loads
Die & Mold Industry
Pre-drilling for EDM or cooling channels
Precision holemaking in hardened tool steels
Metal Fabrication
Structural steel fabrication, tubular assemblies
Fast and reliable drilling in beams, plates, and hollow sections
